PREFABRICATED LEADS

Class A, type 1 and 2

Efla manufactures a wide range of prefabricated leads and extension cords for installation, from half a meter to several hundred meters in length. The result is a high performance circuit and very rapid installation.

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PREFABRICATED UNSCREENED PRIMARY LEADS AND EXTENSION CORDS

Our unscreened primary cables comprise a TPE insulated one core cable with a bare copper
conductor (19 strands/min 6 mm2).

These cables are manufactured in accordance with the specifications FAA L-824
(MIL-C-3432 or ICEA S-66-524) or MIL-C-4921, in general.

Nominal voltage is 5 000 V.

Prefabricated, molded primary leads, with the desired cable length

Molded on 6 mm², 5 kV cable. Upon special request AWG 8 (8.3 mm2) is also available
KDCP510.x.x: the plug connector is FAA L-823 Style 2
KDCR510.x.x: the receptacle is FAA L-823 Style 9
With KDCP510 and KDCR510, the other cable end is free

The cable length is given in centimeters as a suffix in the article number, KDC 510.8.xx. (for example, KDCP510.8.60 is a Style 2 connector with a 60 cm lead)

Prefabricated unscreened primary leads

KDCP510

KDCR510

KDCE510.x.x: Extension cable with a plug and receptacle.

PREFABRICATED SECONDARY LEADS AND EXTENSION CORDS

The leads are available with two-core cables or with two single core wires. The latter even with higher temperature resistant wires.

KDC 501-series
Style 1

KDC 502-series
Style 7

KDC 508-series Style 8

KDC 507-series Style 7

Cable information:

Secondary two core cables are EPR–insulated and TPE–sheathed with stranded bare copper conductor. Cables are in accordance with the specifications FAA L-824 (MIL-C-3432 or ICEA S- 66-524) or MIL-C-4921 in general. Possible cross-sections are 1.5 mm2 (OD 8,5mm), 2.5 mm2 (OD 10,0 mm) and 4 mm2 (OD 12 mm). Nominal voltage is 600V. Bending radius is 5D.

Extension cords:
The types above can be made to a specific length, with plug on one end and receptacle on the other. For example KDCE501.4.3000 (4 mm2 and 30 m).

KDCE 501-series

Secondary Leads with two single core wires

KDC503-series
Style 1

KDC503R-series
Style 7

KDC506-series
Style 6

KDC506S-series
Style 6

150 ˚ C

300F

200˚

390F

ALSO AVAILABLE WITH ZYRAD WIRES: KDCZ506 AND KDCZ506S
OR TEFLON WIRES: KDCT506 AND KDCT506S

CABLE AND WIRE INFORMATION

The secondary wire is bare copper, class 5 (IEC 60228). The core insulation is a special EPR compound. The outer sheath is a halogen free TPR compound (IEC60754-2/ EN 50267-2-3).
The operating voltage is 0.6/1kV, with a temperature range of -40 up to +120ºC. The short-circuited short-term temperature resistance is 300ºC (570°F) and the bending radius 5xD.
Please see table below.

Efla Type	Diameter over insulation approx. (mm)	Outer diameter (mm)	Max. conductor resistance at 20°C (ohm/km)
2 x 1.5mm²	0.8	8.5 ± 0.3	13,7
2 x 2.5mm²	3,7	9.7 ± 0.3	7,98
2 x 4mm²	4,6	11.7 ± 0.3	4,95
1 x 1.5mm²	1,0	3.2 ± 0.3	13,7
1 x 2.5mm²	1,2	4.6 ± 0.3	8,21
1x 2.5mm²(T=Teflon)	0,6	2.9 ± 0.1	13,7
1x 2.5mm²(Z=Zyrad)	0,8	3.7 ± 0.1	13,7

Free end of the leads

The standard free end is sheath stripping of 3 cm. The following connectors are available.

KDCO1 2 pcs 6.3 mm flat
connectors, uninsulated

KDCO3 2 pcs 6.3 mm
flat connectors with 2 single insulator

KDCO4 2 pcs, diameter 4 mm
circular connectors, uninsulated

KDCO2 2 pcs, diameter 6,3 mm, flat connectors, with common insulator

Ordering information

Efla Type
KDC501	secondary plug	Style 1
KDC502	secondary receptacle	Style 7
KDC503	secondary plug	Style 1
KDC503R	secondary receptacle	Style 7
KDC506	secondary plug	Style 6
KDC506S	secondary plug	Style 6
KDCT506	secondary plug	Style 6 (PTFE)
KDC508	secondary receptacle	Style 8

Cable cross section
1	1,5 mm²
2	2,5 mm²
4	4 mm²

Cable length = X
Standard lengths	Customized lengths, examply
30 (cm)
60 (cm)
100 (cm)	5 (cm)
150 (cm)	10 (cm)
	1000 (cm)

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